PW-150

PW-150

MACHINE DESCRIPTION

The Model PW-150 Bar Soap Pleat Wrapper is designed to wrap with tissue paper, plastic or cellophane up to 150 round banded soaps.

INFEED

The stamped soaps are fed onto two parallel 1225 mm long and 80 mm wide and intermittent motion, flat belt conveyors. Each conveyor feeds a fully independent pleating head with separate wrapping material feeding system.

PLEATING

The roll fed pleat wrapping material is cut into octagonal shape and placed under the soaps. Excess wrapping materials are discharged into a container with a vacuum system.
The soaps and the wrapping material are lowered together into a pleating head assembly, which forms 24 pleats around the soap.
The basic machine is supplied with a pleating head designed for paper wrapping materials.
For plastic type materials a special pleating head is required.

LABELING AND DISCHARGE

The folded pleats are kept in position by a mechanical controlled iris.
The pleating head, with the pleat wrapped soap inside, moves to the labelling station, where an automatic labelling group applies roll fed self-adhesive labels.
The pleat wrapped and labelled soap is discharged onto two independently driven conveyors.
To vary the height of products, having the equal diameter, it requires a different width of the wrapping material

ELECTRICAL AND SAFETY FEATURES

• Prewired electrical controls and operator panel according to CE rules
• Plexiglas top and side covers with magnetic safety interlocks
• PW-150 unit is a mechanical machine driven by cams.

SPECIFICATIONS

Speed : up to 150 wraps per minute, depending on the soap
shape and size, and the type of wrapping material.
Soap dimensions (mm) : Minimum Maximum
• Diameter : 40 80
• Thickness : 15 50
Wrapping material roll (mm):
• Maximum reel diameter : 300
• Roll width : 100 to 200
• Core diameter : from 40 to 70
Automatic labeler mm):
• Maximum reel diameter : 300
• Core diameter : 45 or 75
Installed power : 3,5 kW
Electrics : 380V / 50Hz / 3phase or per customer specifications
Air consumption : 650 Nl/minute at 600 kPa pressure

SW-1

SW-1

DESCRIPTION & OPERATION

The Model SW-1 Bar Soap Stretch Wrapper is a manual unit designed to wrap with stretch film banded, bandless and different shaped soaps one at a time.
The Operator feeds manually the film and the soaps directly into the stretching station and starts the stretching procedure by actuating simultaneously two safety push-buttons.
The square shaped of 300 x 300 mm stretch film fed from reel is manually cut.
The soaps and the wrapping film are lowered into the wrapping head by a pneumatic cylinder and the film is stretched on the top of the soap by using a manually activated iris.
A manually activated hot knife seals and cuts the excess film while the operator removes the cut excess film.
The label has to be applied manually after the soaps has been discharged.
Most of the soaps can be wrapped with the size change part supplied with the machine. Additional size change parts (at an extra cost) are available for those dimensions and shapes that exceed the range of the basic size group.

SPECIFICATIONS

Speed : 2 to 3 soaps/minute depending on the shape and size of the soap and on the operator.
Soap dimensions (mm) Minimum Maximum

• Length : 40 110
• Width : 25 80
• Thickness : 10 60
• Diameter : 30 90

Stretch film reel size (mm)

• Max. reel diameter : 250
• Roll width : 300
• Core diameter : 40

Installed power : 300 W

Electrics : standard 220V-50Hz – others on demand

Air consumption : 25 Nl/min at 6 bar pressure

SW-15

SW-15

MACHINE DESCRIPTION

The Model SW-15 Bar Soap Stretch Wrapper is designed to wrap with stretch film all banded, bandless and specialty shaped soaps.
The Operator feeds the stamped soaps directly into the stretching station.
The stretch film is fed from reel. A square shaped film of 300 x 300 mm is cut from the reel and  is moved under the soap  by a cam operated mechanism.
The soap and the wrapping film are lowered into the wrapping head. During the transfer the film is pre-stretched.
The wrapping head, with the soap inside, stretches the film around the soap using an iris.
A hot knife cuts the film and seals it. Two fingers hold, transfer and discharge the excess film in a tube connected with air ejector.
An automatic labeller applies roll fed self-adhesive labels, on top of each soaps.
The wrapped, sealed and labelled soaps are discharged onto an independent driven discharge conveyor.

ELECTRICAL AND SAFETY FEATURES

• The SW-15 is a mechanical unit with cam operated mechanisms.
• All contact parts with the soap are made of special rubber or stainless steel.
• Safety guards panels with electronic safety interlocks.
• Discharge conveyor for wrapped and labelled product.
• Excess stretch film collecting container.
• Prewired electrical controls and operator panel according to I.E.C standards.
• PLC, encoder, programmer and Guerzè operator with diagnostic screen.

SPECIFICATIONS

Operating Speed : up to 15 wraps per minute depending on soap shape and size and operator’s skill.

Soap Dimensions (mm) Minimum Maximum

– Length : 40 110
– Width : 25 80
– Thickness : 10 60
– Diameter : 30 90

Stretch Film Reel Size (mm)

– Maximum reel diameter : 250
– Roll width : from 200 to 300
– Core diameter : 76 (3 inches)

Label Reel Size (mm)

– Maximum reel diameter : 250
– Roll width : from 15 to 65
– Core diameter : 45

Label Dimensions (mm)
– Maximum diameter : 62
– Maximum diagonal : 62

Installed Power : 3 kW
Electrics: : Standard 380V – 50 Hz (or as p. your specifications)
Air Consumption : 250 Nl/min at 6 bar pressure

SW-25

SW-25

MACHINE DESCRIPTION

The Model SW-25 Bar Soap Stretch Wrapper is designed to wrap with stretch film all banded, bandless and specialty shaped soaps.
The Operator or the Automatic Soap Transfer model AF-25, quoted as option, feeds the stamped soaps into an indexing rotary motion soap infeed table, one soaps at a time.
The stretch film is fed from reel. A square shaped film of 300 x 300 mm is cut from the reel and  is moved under the soap  by a cam operated mechanism.
The soap and the wrapping film are lowered into the wrapping head. During the transfer the film is pre-stretched.
The wrapping head, with the soap inside, stretches the film around the soap using an iris.
A hot knife cuts the film and seals it. Two fingers hold, transfer and discharge the excess film in a tube connected with air ejector.
An automatic labeller applies roll fed self-adhesive labels, on top of each soaps.
The wrapped, sealed and labelled soaps are discharged onto an independent driven discharge conveyor.

ELECTRICAL AND SAFETY FEATURES

• The SW-25 is a mechanical unit with cam operated mechanisms.
• All contact parts with the soap are made of special rubber or stainless steel.
• Safety guards panels with electronic safety interlocks.
• Discharge conveyor for wrapped and labelled product.
• Excess stretch film collecting container.
• The indexing rotary soap infeed table has removable rubber pockets according to the shape of the soap. This feature allows for quick and easy changeover from one size to another, in about 10 minutes.
• Prewired electrical controls and operator panel according to I.E.C standards.
• PLC, encoder, programmer and Guerzè operator with diagnostic screen.

SPECIFICATIONS

Operating Speed : up to 25 wraps per minute depending on soap shape and size

Soap Dimensions (mm) Minimum Maximum
– Length : 40 110
– Width : 25 80
– Thickness : 10 60
– Diameter : 30 90

Stretch Film Reel Size (mm)
– Maximum reel diameter : 250
– Roll width : from 200 to 300
– Core diameter : 76 (3 inches)

Label Reel Size (mm)
– Maximum reel diameter : 250
– Roll width : from 15 to 65
– Core diameter : 45

Label Dimensions (mm)
– Maximum diameter : 62
– Maximum diagonal : 62

Installed Power : 3 kW
Electrics: : Standard 380V – 50 Hz (or as p. your specifications)
Air Consumption : 375 Nl/min at 6 bar pressure

SW-35

SW-35

MACHINE DESCRIPTION

The Model SW-35 Bar Soap Stretch Wrapper is designed to wrap with stretch film all banded, bandless and specialty shaped soaps.
The Operator or the Automatic Soap Transfer model AF-35, quoted as option, feeds the stamped soaps into an indexing rotary motion soap infeed table, one soaps at a time.
The stretch film is fed from reel. A square shaped film of 300 x 300 mm is cut from the reel and  is moved under the soap  by a cam operated mechanism.
The soap and the wrapping film are lowered into the wrapping head. During the transfer the film is pre-stretched.
The wrapping head, with the soap inside, stretches the film around the soap using an iris.
A hot knife cuts the film and seals it. Two fingers hold, transfer and discharge the excess film in a tube connected with air ejector.
An automatic labeller applies roll fed self-adhesive labels, on top of each soaps.
The wrapped, sealed and labelled soaps are discharged onto an independent driven discharge conveyor.

ELECTRICAL AND SAFETY FEATURES

• The SW-35 is a mechanical unit with cam operated mechanisms.
• All contact parts with the soap are made of special rubber or stainless steel.
• Safety guards panels with electronic safety interlocks.
• Discharge conveyor for wrapped and labelled product.
• Excess stretch film collecting container.
• The indexing rotary soap infeed table has removable rubber pockets according to the shape of the soap. This feature allows for quick and easy changeover from one size to another, in about 10 minutes.
• Prewired electrical controls and operator panel according to I.E.C standards.
• PLC, encoder, programmer with diagnostic screen.

SPECIFICATIONS

Operating Speed : up to 50 wraps per minute depending on soap shape and size

Soap Dimensions (mm) Minimum Maximum
– Length : 40 110
– Width : 25 80
– Thickness : 10 60
– Diameter : 30 90

Stretch Film Reel Size (mm)
– Maximum reel diameter : 250
– Roll width : from 200 to 300
– Core diameter : 76 (3 inches)

Label Reel Size (mm)
– Maximum reel diameter : 250
– Roll width : from 15 to 65
– Core diameter : 45

Label Dimensions (mm)
– Maximum diameter : 62
– Maximum diagonal : 62

Installed Power : 3 kW
Electrics: : Standard 380V – 50 Hz (or as p. your specifications)
Air Consumption : 375 Nl/min at 6 bar pressure